Xian Yang Chic Machinery Co., Ltd.
Xian Yang Chic Machinery CO., LTD Try our best to offer you the best suitable machine on the reasonable price! Machine quality is our company life!
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High speed full-automatic cartooning machine for tubes, bottles, blisters, toothpaste, pens, tools etc...
HZ-300 Full-automatic cartooning machine 240-260cartons/hour
Descriptions:
1.1 Equipment Design Principle
The equipment design incorporates internationally advanced design philosophies to ensure structural rationality and operational stability.
1.2 Material Specifications
The framework utilizes welded square steel subjected to natural aging treatment (6-12 months) for residual stress elimination, guaranteeing assembly precision and smooth operation.
1.3 Machining Accuracy
Critical components are manufactured using CNC machines and machining centers, ensuring micron-level precision and vibration-free performance.
1.4 Electrical System
Premium global-brand components are implemented in critical electrical systems (see configuration list), ensuring high-speed operational stability.
1.5 HMI Interface
The 10" Mitsubishi touchscreen interface provides real-time operational parameter monitoring, fault diagnostics, and intuitive control functions.
1.6 Safety Engineering
Human-centric design features include:
• Low-voltage control system
• Earth leakage protection switches
• Door-interlock safety mechanisms
• Isolation transformers
Ensuring operator safety and equipment protection.
1.7 Overload Protection Matrix
Integrated protection systems include:
• Mainframe overload protection
• Conveyor chain overload protection
• Folding mechanism overload protection
• Pusher overload protection
Automatic shutdown with fault localization on HMI minimizes equipment damage.
1.8 Intelligent Packaging Logic
Material-sensing priority system prevents:
• Vacuum pickup without packaging materials • Unnecessary box ejection • Invalid pushing operations
Maintaining 99.5% qualified product rate with material conservation.
1.9 Auto-stop Protocols
Automatic shutdown triggers after:
• 3 consecutive missing instruction sheets • Box supply interruption • With audible-visual alarm activation.
1.10 Multi-arm Pusher System
Synchronous pushing mechanism ensures:
• Simultaneous insertion of product and documentation • Zero material deformation
• Packaging success rate ≥99.8%
1.11 Modular Tooling Design
Quick-change adjustment accommodates product dimensional variations within Φ200mm×L500mm range without mold replacement.
Machine photos:
HZ-330 Full-automatic cartooning machine specifications:
| No. | Name | Unit | Number or illustration | P.s. |
| 1 | Power | kw | 4 | |
| 2 | Voltage | v | 380V 3 phase 5 core/50HZ | |
| 3 | Stable speed | box/min | 240-260 box/min | |
| 4 | Box size | L*W*H mm | (80-160)*(30-90)*(18-60) | |
| 5 | Box paper | g/m2 | 250-350 | |
| 6 | Instruction Size | L*W | (100-240)*(100-180) | |
| 7 | Instruction paper | g/m2 | 50-65 | |
| 8 | Gas consumption | L/min | 5～8 | |
| 9 | Compressed air | Mpa | 0.6～0.8 | |
| 10 | Weight | kg | 2500 | |
| 11 | Noise | ≤dB | 75 | |
| 12 | Dimension | L*W*H mm | 4300*1630*2000 | Partial size without wire |
Machine features:
2.1 Automated Packaging Operations
• Automatic box erection (case opening) • Automatic case sealing (closure)
2.2 Integrated Documentation Handling
• Automatic leaflet folding system
2.3 Product Identification Solutions
• Steel-die embossing for batch number/production date/expiry • Optional integration with downstream coders
2.4 Intelligent Monitoring System
• Automatic rejection: missing leaflet
• Auto-stop conditions:
-Carton absence -Material absence -Low material level
• Auto-resume on material replenishment
2.5 Control Architecture
• PLC-based logic control • Photoelectric detection system • HMI touchscreen interface for operation
2.6 Production Intelligence
• Package counting system
• Multi-alarm system for:
-Material shortage -Carton absence -Leaflet deficiency
Sequential Feeding Process
Products queue on accumulation conveyor for continuous supply
Precision transfer to carton magazine via servo synchronization (1:1 motion tracking)
Seamless integration with downstream packaging operations
4.3 Beijing Folding Machine System
(1) The origami machine system has patented technologies such as anti double stretching. Comparable to imported origami machines.
(2) Using high-speed running materials, the stable speed can reach 280 sheets per minute, while the noise is less than 75 decibels.
(3) The rubber roller undergoes 8 processes and cannot be replicated by peers.
(4) Foldable 1-4 times, adjustable freely. The folding cardboard is made of 304 stainless steel material, which is sturdy and durable.
(5) External debugging handwheel, no equipment power is required during debugging.
4.4. Lower box system
(1) The suction box system adopts a rotating three suction head method, and the synchronization technology has been patented.
(2) The paper box storage bin automatically recognizes the remaining amount of paper boxes and feeds them automatically.
(3) The box pressing rod adopts an automatic lifting system, which is convenient for cleaning and maintenance.
(4) Box packing machine push rod with movable protective plate:
Push the instruction manual into the box first, push the push rod and then push the plastic support, when both the plastic tray and the instruction manual are put into the box, the protective plate retracts first, and then the push rod retracts.
4.5. Detection System
(1) Comparison photoelectric: detect the presence or absence of materials. When there are materials, the instruction manual should be provided; when there are no materials, the instruction manual should not be provided.
(2) Book inspection photoelectric: Check for the presence of instructions. When there is an instruction manual, the paper box should be placed; when there is no instruction manual, the paper box should not be placed.
(3) Box inspection photoelectric: detects the presence of paper boxes. When there is a cardboard box, the push rod moves to push the material and instructions into the cardboard box;
When there is no paper box, the push rod does not move, and the materials and instructions enter the recycling bin.
(4) The integration of imaging detection system in the packaging machine is the first of its kind in China.
(5) Principle of imaging detection system: Before the tongue of the paper box is closed, take a photo of the inside of the box, and compare it with the standard value. If the similarity is lower than a certain proportion, it is considered that there is a defect in the material. The system will issue a rejection instruction to the box, and then proceed with the installation
Remove from the rear outlet of the box machine.
(6) Necessity: There is a distance of nearly 500mm between the photoelectric inspection area and the material feeding area, during which the instruction manual may fall or tilt, preventing it from entering the paper box properly. So it is necessary to carry out material analysis
Secondary testing to ensure the qualification rate of finished products.
4.6. Description of the working principle of the boxing machine
4.6.1 Automatically place the product into the product conveyor ship, which is driven by a chain for continuous circulation move.
The detection device detects the products inside the conveyor ship and controls the folding machine (instruction manual) to suck down a sheet at the appropriate time
The instruction manual is folded and transported to the bottom of the product's conveyor boat for clamping.
4.6.2 After the detection device detects the instruction manual under the conveyor ship, it controls the suction and opening device to suction a paper box from the storage rack at the designated time, and then rotate it to open. Transported by the box conveyor chain to the front of the ship with corresponding products and instructions.
4.6.3 The push rod conveyor chain drives the push rod and guard plate to move. The push rod and guard plate push the product and instruction manual together into the corresponding paper box under the action of the guide rail. If there is no paper box, the push rod and guard plate follow a straight track under the action of the guide rail control valve.
4.6.4 After entering the paper box, the imaging detection system determines whether the products in this box are qualified. If there is no instruction manual, the product will be removed by the removal device at the box outlet.
4.6.5 During the box delivery process, automatic printing, tongue folding, tongue insertion and other related actions will be completed. The paper box is sent out by the conveyor belt at the box outlet, and the box packing machine completes automatic box packing.
4.6.6 Then, a weighing device, barcode reader, inkjet printer, 3D packaging machine, or strapping machine can be connected after the boxing machine
Machine accessory list:
| NO. | Name | Model | Quantity | Brand/factory | P.s. |
| 1 | Main moter | CH40-2200-10-S-4KW | 1 | Shengbang |
optional |
| 2 | Vacuum pump | VT4.25 | 1 | Beck, Germany | |
| 3 | Frequency converter | FR-E540-2.2K-CHT | 1 | Mitsubishi | |
| 4 | PLC | FX2N-30MT | 1 | Mitsubishi | |
| 5 | Switch Power supply | S-100-24 | 1 | Shanghai | |
| 6 | Touch screen | GT1165 | 1 | Mitsubishi | |
| 7 | Contactor | LC109-M7C(10 inch) | 2 | Schneider | |
| 8 | Intermediate relay | MY2NT | 15 | Omron | |
|
9 | Oil water separator (two-piece) | PAU2010 FO2BG | 1 |
TPC | |
| 10 | Five position three-way solenoid valve | BM520-02-S | Korean | ||
| 11 | Cylinder | SMC | several | Japan | |
| 12 | Three phase air switch | C65N 16A | 1 | Schneider | |
| 13 | Single phase air switch | C65N C6 | 3 | Schneider | |
| 14 | Power conversion switch | LW8D-10 | 1 | Taiwan | |
| 15 | Emergency stop switch | LA39B11E/R | 1 | Taiwan | |
| 16 | photoelectric sensor | TQ18-DU10N | several | Schneider | |
| 17 | proximity switch | SC1204-KP2 | 7 | Ruike Electronics | |
| 18 | Reflective optical fiber | FD-FM2 | Several | Panasonic | |
| 19 | Fiber optic signal amplifier | FX-311 | Several | Panasonic | |
| 20 | Lower box suction cup | VF25-3 | 3-6 | Sweden | |
| 21 | imaging | Banner | 1 | The U.S. | |
| 22 |
Servo Driver | MR-JE-40A | 1 SET | Mitsubishi | |
| 23 | Servor Motor | HF-KN43J-S100 | 1 SET | Mitsubishi |
FAQ:
Q1: What’s the MOQ of the machines?
The MOQ is 1 set.
Q2: What’s the carton material does the machine use?
3-layer or 5-layer corrugated cartons.
Q3: Is the machine Full-automatic or Semi-automatic?
There’ re both full-automatic and semi-automatic.
Q4: Which model carton sealing machine is suit for our requirement?
Please send us your carton size(carton drawing with dimension on it is rather helpful),then we can recommend the right machine for you.
Q5: Is the carton sealing machine can be connected with production line?
Yes, it can be connected with the production line or single operating. Q6:What’s the warranty of the machine?
It’s 1 year warranty except the consuming spare parts Lifetime maintenance.
Q7: Can you provide customization service for us if we have the special requirements?
Sure, we can provide customization service for you.
Q8: What’s the added value service of your machine?
We provide free training for your operator and machine maintenance at our factory in China.Or provide you the technical video for your reference.